How Industrial Asset Integrity & Monitoring Systems Work
Asset integrity guide

Sensor Health and Validation

Why monitoring systems need to detect bad sensors, drift, dropout and installation problems.

Integrity note: standards, acceptance criteria and inspection requirements vary by asset type, industry and jurisdiction. Real decisions require competent professionals and current requirements.

What this topic covers

Why monitoring systems need to detect bad sensors, drift, dropout and installation problems.

Core ideas

A sensor can fail while the asset remains healthy, creating false alarms or missed degradation.

Validation compares ranges, trends, related measurements and device diagnostics.

Maintenance plans should include sensors as assets with their own lifecycle and failure modes.

Program tradeoffs

Data must retain asset identity, timestamp, units and operating context to support reliable trend analysis.

What good evidence looks like

Anomalies and model predictions are decision support, not automatic proof of failure.

Lifecycle perspective

OT security should protect monitoring availability and integrity without interfering with safe operation.