How Industrial Asset Integrity & Monitoring Systems Work
Asset integrity guide

Online Condition Monitoring

Continuous or frequent sensor data for assets where change needs to be observed between manual inspections.

Integrity note: standards, acceptance criteria and inspection requirements vary by asset type, industry and jurisdiction. Real decisions require competent professionals and current requirements.

What this topic covers

Continuous or frequent sensor data for assets where change needs to be observed between manual inspections.

Core ideas

Online monitoring increases data frequency but also creates sensor, communications and data-quality dependencies.

Continuous data is most valuable when linked to clear failure modes and response rules.

More data does not automatically improve integrity if alarms are ignored or measurements are unreliable.

Program tradeoffs

Data must retain asset identity, timestamp, units and operating context to support reliable trend analysis.

What good evidence looks like

Anomalies and model predictions are decision support, not automatic proof of failure.

Lifecycle perspective

OT security should protect monitoring availability and integrity without interfering with safe operation.